Fire Tube · Three-Pass Wet-Back · Natural Gas / LPG / Propane

Gas Fired Steam Boiler for Continuous Industrial Load

EPCB gas fired steam boilers cover 1–20 T/H at 0.7–1.6 MPa on a three-pass wet-back horizontal fire tube structure with thermal efficiency ≥92%. Where natural gas costs a fraction of electricity per unit of heat output, gas fired boilers remain the lowest-cost path to continuous high-volume process steam — provided your site has confirmed pipeline access, a compliant flue system, and a burner matched to your actual fuel supply conditions. Every unit ships factory-assembled and pressure-tested, with ISO 9001, ASME, CE, and EAC certification available by destination market.

1–20
Steam Capacity
T/H
0.7–1.6
Rated Pressure
MPa
≥92%
Thermal Efficiency
With integrated economizer
4
Certification Schemes
ISO · ASME · CE · EAC
Gas vs. Electric

When a Gas Fired Boiler Is the Right Choice

Approximately 90% of a boiler's lifetime cost is fuel — the equipment purchase price is the remaining 10%. In industrial markets across Southeast Asia, South Asia, the Middle East, and parts of Africa where natural gas costs significantly less per unit of heat than electricity, a gas fired industrial boiler delivers lower operating cost over a 15–25 year service life despite its lower point-of-use efficiency. That advantage disappears when your site lacks pipeline access or faces strict emissions permitting requirements.

Gas Fired Boiler — When It Fits

  • Continuous steam demand above 2 T/H — high-throughput food, textile, chemical, or pharmaceutical processes
  • Site has confirmed natural gas pipeline access or on-site LPG/propane storage infrastructure
  • Natural gas price is significantly lower than electricity per equivalent unit of heat output at your location
  • Flue gas exhaust routing to atmosphere is feasible within the plant layout
  • Local NOx emissions limits are known and a compliant burner configuration is available

Consider Electric When

  • No gas pipeline access and LPG logistics create supply continuity risk
  • Destination market has strict air quality rules — emissions permitting can add 6–18 months to the installation timeline in regulated markets
  • Facility operates on off-peak electricity tariffs or has renewable energy procurement agreements that narrow the fuel cost gap
  • Steam demand is intermittent and low-volume — electric boilers start from cold in minutes without standby fuel cost

Confirm infrastructure before modelling costs. In many markets, emissions permitting or gas pipeline access is the binding constraint that eliminates one boiler type before any cost comparison is relevant. Run a site feasibility check — pipeline pressure, flue routing, and local NOx limits — before requesting quotations on either technology.

Sizing & Applications

Steam Capacity, Pressure, and Industry Application

This fire tube configuration serves chemical processing, pharmaceutical production, food and beverage, textile dyeing, paper manufacturing, and brewing where continuous steam demand falls within 1–20 T/H and operating pressure does not exceed 1.6 MPa. Sizing to your continuous peak production load — not average demand — is the first calculation to confirm; oversizing by more than 25–30% forces the boiler to cycle inefficiently and raises long-term fuel cost.

Steam Load Typical Application Rated Pressure
1–3 T/H Food processing lines, laundry, pharmaceutical pilot production, small breweries 0.7 · 1.0
1.25 · 1.6
MPa — four rated tiers,
available across all capacities
3–6 T/H Textile dyeing, pharmaceutical process heating, mid-size food and beverage plants
6–15 T/H Chemical processing, large food or beverage production, paper mills
15–20 T/H Heavy industrial, multi-line production facilities

Above 20 T/H or 1.6 MPa? Water tube configurations apply and require a separate engineering review. If your peak load sits near the 20 T/H boundary, share a load profile that distinguishes continuous demand from peak-draw cycles — not an average figure.

Technical Data

Specifications of EPCB Gas Fired Steam Boiler

Horizontal fire tube automatic natural gas fired steam boiler. Rated steam pressure (0.7 / 1.0 / 1.25 / 1.6 MPa) and steam temperature (170 / 184 / 194 / 204 ℃) apply across the full capacity range; all other values are model-specific.

EPCB gas fired steam boiler three-pass wet-back horizontal fire tube structure cross-section

Three-Pass Wet-Back Fire Tube Construction

Flue gas generated by gas combustion in the corrugated furnace passes through three successive tube bundles before exhaust — each pass extracting additional heat from the same combustion event. The wet-back reversal chamber is fully water-cooled, removing the refractory maintenance intervals that affect dry-back designs.

An integrated economizer on every model recovers residual heat from flue gases before the exhaust stack, directly raising thermal efficiency to ≥92% across the 1–20 T/H range. Every unit ships factory-assembled and hydraulic pressure-tested at rated working pressure before dispatch.

Rated Capacity (t/h) 12345 68101520
Rated Steam Pressure (MPa) 0.7 / 1.0 / 1.25 / 1.6
Rated Steam Temperature (℃) 170 / 184 / 194 / 204
Thermal Efficiency (%) ≥ 92
Heating Area — Boiler Body (m²) 21.1545.1067.8780.37110.5 140.13194.27—*218.5275.3
Heating Area — Economizer (m²) 18.626.130.443.4146.5 57.174.4112.6155.0225.5
Boiler Water Volume (m³) 2.495.606.257.548.9 8.513.919.524.531.5
Flue Diameter (mm) φ350φ420φ450φ520750×410 800×410940×520850×5001200×6001500×600
Gas Consumption (Nm³/h) 70140207277350 4155547001,0201,336
Transport Size — Length (mm) 3,1003,6604,6004,9005,250 5,8506,5006,2408,5009,200
Transport Size — Width (mm) 2,2002,7002,2002,3002,350 2,4002,6002,8503,5003,950
Transport Size — Height (mm) 2,2002,6302,5002,6502,680 2,7002,8503,1004,0004,350
Total Weight (kg) 3,6005,3008,0008,70011,200 12,50017,80022,00032,50040,500

* 10 T/H Body Heating Area: contact the engineering team for the model-specific value before ordering. All parameters are for reference and may be adjusted to the final engineered configuration.

Gas consumption figures are calculated based on standard natural gas lower heating value at rated capacity and operating pressure. Actual consumption varies with gas composition, calorific value, feedwater temperature, blowdown rate, burner tuning, and part-load operation.

Site Prerequisites

Gas Supply, Infrastructure, and Emissions Compliance

A gas fired boiler installation has three infrastructure prerequisites that must be confirmed before equipment selection — gas supply feasibility, flue exhaust routing, and emissions permit status. Discovering any one of them is non-compliant after the unit is manufactured is the most disruptive outcome in cross-border gas boiler procurement.

Gas Supply Feasibility

Pipeline access, confirmed inlet pressure (kPa or bar), and fuel calorific value (MJ/Nm³ for natural gas, MJ/kg for LPG) must all be verified. A burner specified for standard pipeline pressure will not reach rated output on a low-pressure supply without a booster stage — a mismatch that cannot be corrected without replacing the combustion assembly after delivery.

Flue and Exhaust System

A gas fired steam boiler requires a dedicated flue and exhaust system routing combustion gases to atmosphere. Stack height, material, and dilution requirements depend on boiler capacity, local building codes, and the applicable NOx / CO limits at the installation site. Confirm flue routing feasibility within the plant layout before finalising equipment placement.

Emissions Permitting Timeline

In most industrial jurisdictions, a combustion equipment operating permit is required before commissioning. In markets with strict air quality rules — including parts of Europe, North America, and increasingly in Southeast Asia — obtaining this permit can add 6–18 months to the installation timeline. Identify your local permitting requirement at the project outset, not after the boiler is ordered.

Pipeline Supply

Natural Gas

  • Burner configured to your pipeline inlet pressure and calorific value — both must be provided before burner selection
  • Low NOx burner options available — applicable emissions standard varies by market (e.g., PED 2014/68/EU + local NOx limits for Europe, applicable state or federal air quality permit for North America); confirm the specific requirement with your local permitting authority before burner specification
  • Continuous supply from grid — no on-site fuel storage or delivery logistics required
  • Dual-fuel (gas + backup) must be designed in from the start if future fuel switching is anticipated
Tank or Cylinder Supply

LPG / Propane

  • Combustion characteristics differ from natural gas — burner selection, pressure regulation, and gas train are not interchangeable between fuel types
  • Supply pressure and calorific value (MJ/kg) must be confirmed at inquiry — cylinder pressure drops as tanks deplete and can fall outside the burner's operating range
  • Suitable for sites without pipeline access; delivery schedule must match production demand to avoid supply interruptions
  • Low NOx configuration available where local regulations require

Not sure which fuel configuration applies to your site?

Share your gas supply parameters — fuel type, inlet pressure, calorific value, and your destination market's applicable NOx standard — and our engineering team will confirm burner options before any design is committed.

Confirm Fuel Spec
Why EPCB

Engineering & Operating Advantages

Over the lifetime of an industrial gas fired steam boiler, thermal efficiency, control reliability, maintenance interval management, and documentation quality are the four factors that most directly determine total cost of ownership. All four are addressed at the manufacturing stage.

EPCB gas fired steam boiler economizer integrated heat recovery thermal efficiency
01

≥92% Efficiency — Economizer Included on Every Model

The integrated economizer recovers residual heat from flue gases before the exhaust stack on every model in the range — not as an option. Over a 20-year service life at continuous load, a 4-percentage-point efficiency advantage compounds into a significant fuel cost difference. The economizer is factory-fitted and pressure-tested as part of the assembled unit.

EPCB gas fired boiler PLC intelligent burner management automatic modulation
02

Modulating Burner with PLC Control

Modulating combustion control adjusts burner output to match real-time steam demand rather than cycling between full-fire and off. This reduces fuel consumption during partial-load operation — a condition that most industrial processes spend a significant proportion of operating hours in — and extends burner component life compared to on/off firing modes.

EPCB industrial gas steam boiler wet-back no refractory low maintenance design
03

Wet-Back Design Eliminates Refractory Maintenance

The fully water-cooled wet-back reversal chamber removes the refractory lining that dry-back designs require. Refractory degrades under thermal cycling and requires periodic inspection and replacement — a maintenance interval that wet-back units eliminate entirely, reducing planned downtime and unscheduled repair costs over the service life.

EPCB natural gas steam boiler factory pressure test documentation customs clearance
04

Factory Pressure-Tested with Full Documentation Package

Every unit is hydraulically tested at rated working pressure before dispatch. The documentation package — factory test report, technical drawings, operation manual, and applicable certification documents — is assembled before shipment to reduce customs clearance risk and on-site commissioning delays, particularly where gas safety inspection is required before the system can be brought online.

Compliance

Certifications: Coverage Scope & Verification

EPCB gas fired steam boilers carry ISO 9001, ASME, CE, and EAC certification. Each scheme covers a defined set of models and production conditions — not the full product range. The applicable certification is determined by your destination market and order specification.

ISO 9001 quality management system certificate EPCB industrial boiler
ISO 9001 Quality Certificate
ASME Manufacturer Data Report Form P-2 gas fired steam boiler pressure vessel
ASME Manufacturer's Data Report
CE Declaration of Conformity gas fired steam boiler European Economic Area
CE Declaration of Conformity
EAC boiler certificate Eurasian Economic Union gas fired industrial
EAC Boiler Certificate

How to verify your order is covered. Request the specific document — Manufacturer's Data Report (Form P-2) for ASME, Declaration of Conformity for CE — and confirm that the model number and rated pressure in that document match your purchase specification. A certificate on a product page that does not identify a specific unit confirms nothing about compliance for your order. For ASME units, confirm the project requires ASME BPVC Section I construction and request the Manufacturer's Data Report (Form P-2) for the exact model, rated pressure, and serial number.

For Southeast Asian, South Asian, Middle Eastern, and African markets, import registration requirements vary and may include an in-country approval step outside the manufacturer's certification scope. Confirm local requirements before issuing the purchase order — they affect delivery schedule. Third-party inspection by Bureau Veritas, SGS, or TÜV can be coordinated before dispatch; specify this in your initial inquiry.

Procurement Workflow

Delivery Process & What Affects Lead Time

Every custom industrial gas fired steam boiler from EPCB moves through seven defined stages. Client sign-off on engineering drawings occurs before manufacturing begins — changes after that point affect both lead time and cost.

1
Steam Demand & Site Assessment

Establish peak process load, usage pattern, gas supply parameters (fuel type, inlet pressure, calorific value), destination market, and local NOx / emissions permit requirements.

2
Capacity, Pressure & Burner Specification

Match boiler model and rated pressure to the confirmed peak load. Select burner type and NOx configuration to match the destination market's emissions standard. Fuel type and inlet pressure are fixed at this stage.

3
Engineering Drawing Approval Client Sign-off

Detailed engineering drawings issued for client review and written approval. Manufacturing does not begin until sign-off is received. This is the last point at which specification changes can be made without affecting cost and schedule.

4
Manufacturing

Lead time depends on boiler capacity, customization depth, and order queue at confirmation. Establish actual lead times during the scoping call — not from catalogue descriptions.

5
Factory Hydraulic Pressure Testing

Each unit is tested at rated working pressure. Factory test report issued and included in the documentation package dispatched with the unit.

6
Third-Party Inspection Where Required

Bureau Veritas, SGS, or TÜV inspection before dispatch where the destination market or project specification requires it. Include this requirement in your initial inquiry so it can be scheduled before the shipment date is set.

7
On-Site Commissioning Guidance

Technical support for installation and commissioning, with full documentation package. Gas safety inspection requirements — where applicable — should be confirmed before the purchase order is issued, as they affect the overall commissioning timeline.

Where schedule delays actually occur. In our experience with first-time importers of industrial gas boilers, delays sit in customs documentation review, local gas safety inspections, and emissions permit processing — not in manufacturing. We provide the full documentation package to reduce clearance risk at the destination. If third-party inspection is required, include it in your initial inquiry rather than the week before shipment.

Inquiry Inputs

What to Confirm Before Requesting a Quote

An accurate quotation for a custom gas fired industrial boiler is only possible after six inputs are confirmed. Without them, any price or lead-time figure is conditional and may change once engineering begins.

01
Steam Capacity (T/H) — Peak Load

Based on peak production load, not average. Undersizing to average demand causes pressure instability during high-draw cycles. Oversizing by more than 25–30% forces inefficient part-load cycling and raises fuel cost.

02
Operating Pressure (MPa)

Set by your process temperature requirements and piping system design. Higher pressure requires a different pressure class and affects both certification scope and equipment cost — do not default to the lowest available option.

03
Gas Supply Parameters

Fuel type (natural gas, LPG, or propane), inlet pressure (kPa or bar), and calorific value (MJ/Nm³ for gas, MJ/kg for LPG). All three required — not just fuel type — before burner specification can be confirmed.

04
NOx Standard & Destination Country

The applicable NOx limit determines burner configuration. Specify the regulatory framework or emissions standard for your installation site. Confirm import registration requirements before issuing the purchase order.

05
Steam Quality

Saturated or superheated. Superheated steam requires a separate superheater stage, changing both system cost and physical layout — confirm this early in the scoping process.

06
Feedwater Quality

Hardness, dissolved oxygen, and pH. Water treatment equipment may need to be specified alongside the boiler if local supply water falls outside acceptable parameters for the rated operating pressure.

FAQ

Frequently Asked Questions

Is a gas fired steam boiler cheaper to run than an electric boiler?

It depends on your local energy tariffs, not on efficiency ratings alone. In markets where natural gas costs significantly less per unit of heat than electricity — much of Southeast Asia, South Asia, the Middle East, and parts of Africa — a gas fired boiler delivers lower fuel cost over a 15–25 year service life despite its lower point-of-use thermal efficiency. That cost advantage narrows or reverses in markets with high gas prices, off-peak electricity tariffs, or renewable energy procurement. Always model actual local energy prices across the asset lifetime before comparing upfront equipment costs.

Do I need to confirm gas inlet pressure and calorific value before ordering?

Yes — both are required before burner specification can be finalised. The burner is sized to a specific inlet pressure range and energy content. If your site's pipeline pressure or LPG supply conditions fall outside the design range, the combustion system will not reach rated output from the first week of operation. If inlet pressure is lower than standard, a booster or regulator stage may be required — this affects equipment cost and installation footprint. Providing both parameters at inquiry costs nothing; discovering the mismatch after manufacturing requires replacing the combustion assembly.

Does the boiler come with a Low NOx burner as standard?

Burner configuration is matched to your destination market's emissions requirement, not set to a default. Applicable NOx limits vary significantly by market — regulatory frameworks in Europe (EN 15502), North America (including California Title 24), and industrial regions of Southeast Asia and the Middle East do not converge on a single threshold. Specify the applicable standard at inquiry so the correct burner configuration is selected from the start. Not all markets require Low NOx burners, and specifying one where it is not required adds cost without regulatory benefit.

What happens if my site does not yet have emissions permits?

In most industrial jurisdictions, a combustion equipment operating permit is required before a gas fired boiler can be commissioned. In markets with strict air quality rules, obtaining this permit can add 6–18 months to the installation timeline. The boiler can be manufactured and held at the factory or in transit while permitting proceeds — but delaying the permit application until after delivery has been received consistently produces the longest overall project durations. Identify permitting requirements at the project outset.

What documentation is provided for customs clearance and gas safety inspection?

Standard documentation includes the factory hydraulic test report, technical drawings, operation and maintenance manual, and applicable certification documents for your order specification. For markets requiring third-party inspection, a Bureau Veritas, SGS, or TÜV inspection report is issued before dispatch. Some markets require a local gas safety inspection before commissioning — confirm these requirements in your destination country before issuing the purchase order, as they affect the overall schedule and cannot be resolved by documentation from the manufacturer alone.

Before Design Begins

Confirm the Right Specification

Whether a gas fired steam boiler is the right fit for your facility comes down to two prior questions: does your site have the infrastructure to support one, and does your local energy market make gas economically advantageous over the asset lifetime? Once both are confirmed, the engineering specification — capacity, pressure, burner configuration, and certification scope — follows from six inputs.

When buyers arrive with a steam demand figure but unconfirmed gas supply parameters, we open with a structured scoping session that establishes pipeline feasibility, inlet pressure, calorific value, NOx standard, and target commissioning date before any design is committed. In our experience, the most costly misalignment in gas boiler procurement is not selecting the wrong capacity — it is discovering after manufacturing that the site's gas inlet conditions or local emissions standard does not match the burner specification. Raising these parameters at the start of scoping costs nothing. Correcting them after production does.

Share the six inputs listed here with our engineering team to begin. If third-party inspection or a specific market registration document is needed, include it in your first message so we can confirm coverage before scoping starts.

  • Steam capacity (T/H) — peak production load, not average
  • Gas supply parameters — fuel type, inlet pressure, calorific value
  • Operating pressure (MPa) — set by process and piping design
  • NOx standard & destination market — determines burner configuration
  • Steam quality — saturated or superheated
  • Feedwater quality — hardness, dissolved oxygen, pH

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